SOP: Operation and calibration of water bath.
OBJECTIVE:
To ensure that there is standard procedures followed for Operation and calibration of Thermostatic Controlled Water Bath and ensure efficient working of the instrument.
SCOPE:
This procedure is applicable for operation and calibration of Thermostatic Controlled Water Bath in Qc department.
REFERENCE:
Instrument manual and in-house.
RESPONSIBILITY:
QC – officers, executives – To follow the procedure for operation and calibration as per SOP.
QC Head – To ensure proper execution of SOP.
QA – To ensure SOP is being properly implemented.
DISTRIBUTION :
Sr. no
Particular
Departments
QA
QC
PD
ST
MB
EHS
PR
MT
1
Master copy no.
01
2
Control copy no.
01
3
Total control copies
02
Operation and calibration of water bath
ABBREVIATION :
QA – Quality assurance
QC – Quality control
SOP – Standard operating procedure
INSTRUMENT DETAILS:
Instrument Name : Thermostatic Controlled Water Bath Make : Meta Lab
Sr. no.: 114/4 Instrument ID No. : ABC/QC/WB/01
Location : Chemical analysis room.
PROCEDURE:
Precautions:
Ensure that the water bath is clean & free from dust.
Fill the water bath with clean and soft water to the required level but above the heater.
Steps for Operations:
Plug in the mains and put on the main switch.
The digital controller will indicate the bath temperature.
Set the temperature by pressing { } or { } and press to confirm set temperature.
The display will go in normal mode & it will show process value & now the heaters will start & temperature will start raising & when the set temperature is reached Thermostats will start functioning to maintain the set temperature.
Steps for Calibration:
Check that water bath is clean.
Fill water bath with water.
Switch ON the mains.
Set the temperature 50,70,90 & 100°C
Wait to achieve set temperature.
Check the temperature at set points by standard thermometer.
Note the display temperature & observed temperature
Sampling points on water bath.
1 2 3
5 4
After completion of calibration affix Calibration status label.
FREQUENCY:
Operational frequency:- As & when required.
Calibration frequency:- Once in six months.
ANNEXURE:
Annexure I – Calibration report of thermostatic controlled water bath.
Annexure I
Instrument Name : Thermostatic Controlled Water Bath
Instrument ID No. : STSP/QC/WB/01
Make : Meta Lab
Sr. No.: 114/4
Location : Chemical analysis Room
Frequency: Once in 6 months
Calibration done on :
Calibration due on :
Calibration record of temperature controller:
Instrument I.D.: Certificate no:
Date of calibration: Due date:
Parameters and acceptance criteria :
Sr. No.
Parameter
Set temperature
Acceptance criteria
1
Temperature 0C
50
+ 2 0C
70
+ 2 0C
90
+ 2 0C
100
+ 2 0C
Observations and results :
Sr. No
Set Temp.
Temperature recorded
Set point temperature
Average
1
2
3
4
5
6
1
50
OT
DT
2
70
OT
DT
3
90
OT
DT
4
100
OT
DT
Abbreviations:- OT-Observed Temperature, DT – Display Temperature
Conclusion: The instrument is calibrated as per SOP and Complies / Does not
comply with the acceptance criteria.
Done By: Checked By : Approved By :
(QC office
r) (QC Head) (QA Incharge)
Date Date Date