Operation and calibration of water bath

SOP: Operation and calibration of water bath.

 

 

OBJECTIVE:

To ensure that there is standard procedures followed for Operation and calibration of Thermostatic Controlled Water Bath and ensure efficient working of the instrument.

 

SCOPE:

This procedure is applicable for operation and calibration of Thermostatic Controlled Water Bath in Qc department.

REFERENCE:

Instrument manual and in-house.

 

RESPONSIBILITY:

QC – officers, executives – To follow the procedure for operation and calibration as per SOP.

QC Head – To ensure proper execution of SOP.

QA – To ensure SOP is being properly implemented.

 

DISTRIBUTION :

 

Sr. no

Particular

 

Departments

 

 

 

 

 

 

 

 

QA

QC

PD

ST

MB

EHS

PR

MT

1

Master copy no.

01

 

 

 

 

 

 

 

2

Control copy no.

 

01

 

 

 

 

 

 

3

Total control copies

02

 

 

 

 

 

 

Operation and calibration of water bath

 

 

 

 

ABBREVIATION :

QA – Quality assurance

QC – Quality control

SOP – Standard operating procedure

 

INSTRUMENT DETAILS:

Instrument Name : Thermostatic Controlled Water Bath Make : Meta Lab

Sr. no.: 114/4 Instrument ID No. : ABC/QC/WB/01

Location : Chemical analysis room.

 

 

 

PROCEDURE:

 

Precautions:

Ensure that the water bath is clean & free from dust.

Fill the water bath with clean and soft water to the required level but above the heater.

Steps for Operations:

Plug in the mains and put on the main switch.

The digital controller will indicate the bath temperature.

Set the temperature by pressing { } or { } and press to confirm set temperature.

The display will go in normal mode & it will show process value & now the heaters will start & temperature will start raising & when the set temperature is reached Thermostats will start functioning to maintain the set temperature.

 

Steps for Calibration:

Check that water bath is clean.

Fill water bath with water.

Switch ON the mains.

Set the temperature 50,70,90 & 100°C

Wait to achieve set temperature.

Check the temperature at set points by standard thermometer.

Note the display temperature & observed temperature

Sampling points on water bath.

 

1 2 3

 

 

5 4

 

 

After completion of calibration affix Calibration status label.

 

FREQUENCY:

 

Operational frequency:- As & when required.

Calibration frequency:- Once in six months.

 

ANNEXURE:

 

Annexure I – Calibration report of thermostatic controlled water bath.

 

 

 

 

 

Annexure I

Instrument Name : Thermostatic Controlled Water Bath

 

Instrument ID No. : STSP/QC/WB/01

Make : Meta Lab

Sr. No.: 114/4

Location : Chemical analysis Room

Frequency: Once in 6 months

Calibration done on :

Calibration due on :

Calibration record of temperature controller:

Instrument I.D.: Certificate no:

Date of calibration: Due date:

 

 

Parameters and acceptance criteria :

 

Sr. No.

Parameter

Set temperature

Acceptance criteria

 

1

 

 

Temperature 0C

50

+ 2 0C

70

+ 2 0C

 

 

90

+ 2 0C

 

 

100

+ 2 0C

 

 

 

Observations and results :

 

Sr. No

Set Temp.

Temperature recorded

Set point temperature

Average

 

 

 

 

 

1

2

3

4

5

6

 

 

 

 

1

50

OT

 

 

 

 

 

 

 

DT

 

 

 

 

 

 

 

 

 

2

70

OT

 

 

 

 

 

 

 

DT

 

 

 

 

 

 

 

 

 

3

90

OT

 

 

 

 

 

 

 

DT

 

 

 

 

 

 

 

 

 

4

100

OT

 

 

 

 

 

 

 

DT

 

 

 

 

 

 

 

 

 

 

Abbreviations:- OT-Observed Temperature, DT – Display Temperature

 

Conclusion: The instrument is calibrated as per SOP and Complies / Does not

comply with the acceptance criteria.

 

 

Done By: Checked By : Approved By :

(QC office

r) (QC Head) (QA Incharge)

Date Date Date